Furnace Transformer Manufacturers in India, Suppliers in India

It is constructed as either shell type or core type, with some exceptions core-type construction is prevalent, while shell-type construction is utilized as it allows for achieving a desired low impedance value through the proper interleaving of primary and secondary windings. As furnace transformer manufacturers, we utilize high-quality raw materials to manufacture transformers, such as resin, hardener, silica, and additives including flexibility, accelerator, and color.

What is Furnace Transformer?

Furnace transformers, referred to as dry type transformers, are utilized in industrial settings to transform input power into different output voltages for furnace functions and uses. In furnace operations, timers, ignites, and temperature regulators are all utilized.

Types of Furnace Transformer:

Being recognized as furnace transformer suppliers in India, we provide a wide range of transformers; the following are some of their types.

1. Arc Furnace Transformer: The Electric Arc Furnace transformer generates power for EAFs which operate in steelmaking plants and metal refining applications. Operators of arc furnaces generate high heat through electric arcs which require transformers to handle substantial power flow variations during arc conditions. Through innovative design methods, arc furnace transformers can operate with heavy currents while enabling on-load tap changers to adapt the voltage at different points of operation during the melting process. The design of these transformers incorporates strong components due to anticipated exposure to arc furnace-related thermal and mechanical constraints.
2. Induction Furnace Transformer: This technology generates heat inside targeted materials through electromagnetic induction processes. The correct power and matching frequency that generates electromagnetic fields come from induction furnace transformers. Insulation transformers function as specialized devices that match the exclusive electrical requirements of induction furnaces based on their specific operating frequencies. These heating units provide the basis for successful heating along with precise temperatures which enable metal melting and heat treatment applications.
3. Resistance Furnace Transformer: Heat generation occurs through the mechanism of resistive component current passage. The transformer distributes appropriate voltage and current to this element. The design of resistance furnace transformers integrates heating element electrical properties to maintain consistent internal furnace temperature levels. Ovens benefit from these components in the processes of annealing and heat treating together with drying practices.
4. Submerged Arc Furnace Transformers: These transformers provide power to submerged arc furnaces for the production of ferroalloys alongside other materials. The electric arc operating in submerged arc furnaces stays hidden underneath the storage materials. The transformer design requires special considerations for supporting both high currents and specialized voltage ratings expected from submerged arc while operating under demanding circumstances. These transformers are robust and designed for constant use in challenging environments.

Technical Specifications of Furnace Transformer:

As leading furnace transformer manufacturers in India, our transformers are equipped with various advanced specifications; here we have attached a specification chart for more details.

Advantages of Using Our Furnace Transformer in India:

Being furnace transformer suppliers in India, our transformer offer several advantages given as below.

1. Effective Power Distribution: Electric furnaces operate most efficiently when powered by transformers which efficiently distribute increased voltage supplies while restricting system energy dissipation to maximize heating effects. This means reduced operating expenses.
2. Accurate Temperature Regulation: The features of load tap changers and alternative control systems found in furnace transformers provide accurate control of voltage and power distribution to the furnace unit. The ability to achieve precise temperature adjustments serves multiple industrial operations.
3. Durable Design: These transformers have been deliberately constructed to resist operating environments that include intense heat levels along with shaky load variations and possibly damaging dust conditions. The reliable operating design ensures long-term dependability and minimizes downtime for operation.
4. Adaptability to Furnace Type: The construction of furnace transformers matches the unique power requirements of furnace varieties between arc furnaces and the other operations of submerged arc furnaces, induction furnaces, and resistance furnaces. The design ensures peak operational efficiency together with optimal performance between components.
5. Safety: Implementing properly designed and installed furnace transformers creates safer operations when supplying steady power and protective equipment prevents short circuits and overloads.

Key Features of Furnace Transformer:

As furnace transformer manufacturers in India, the following are the key features of our furnace transformer in India.

1. Ratings reaching 250 MVA.
2. Dry Type or Oil Cooled
3. Elevated secondary current.
4. Efficient power delivery with low energy losses
5. Electrode current for steel reaches up to 120 kA based on the MVA rating.
6. Electrode current for ferroalloy can reach up to 180 Ka, depending on the MVA rating.
7. Created both single-phase and three-phase units.
8. Arc furnace transformers are typically designed as three-phase systems.

Applications of Furnace Transformer:

As furnace transformer suppliers in India, we are able to supply multiple kinds of these transformers for the applications such as:

1. Crucible Furnaces: The essential current required by crucible furnaces comes from furnace transformers which find applications across industries during metal melting processes.
2. Resistance Furnaces: These furnaces utilize high current intensity to heat resistive components when processing materials throughout metal forging operations and heat treatment procedures and ceramic production runs.
3. Glass Production: The glass manufacturing process requires furnace transformers which deliver high energy capacity to heat furnaces until liquids form from base materials.
4. Casting and Foundries: Furnace transformers fill an essential role in foundries that heat metals to create liquid form so molders can maintain proper temperature control needed for successful casting operations.
5. Refractory Furnaces: These transformers power the furnaces which subject substances to high temperatures throughout refractory manufacturing operations.

As Furnace Transformer manufacturers in India and suppliers in India, at Sahara Transformers, we have been effectively meeting the needs of different industries for high-performance transformers. We have noted minimal rejections and complaints from customers. To achieve this, we provide the best quality transformers to the customers. Our flawless selection is extensively utilized across various industries because of their effectiveness, resistance to corrosion, robust build, and minimal maintenance expenses.